Fenestration

CFD water weep simulation, structural analysis of frames and insulating glass units, and glazing system engineering.

Industry Focus

AES for Fenestration

We offer optimized design, carefully analyzed using FEA and CFD tools. The Design process is executed to satisfy various codes as follows:

Fenestration Structural Analysis and performance study of Models as per ASTM E330-14.
Water penetration test as per E 547.
Measuring the Forced Entry Resistance of assemblies as per test methods stated in ASTM F 588-14.

Apart from the codes, we also test the design for extreme temperatures to ensure the reliability of the product on a long run. We perform Stress and Creep Study in various parts due to tolerances, Snap fits Weather shield (Rubber) design, Adhesive strength study wherever applicable.

Water discharge through the window weep system is studied under high vacuum pressures. Various sill and Key designs are studied to ensure maximum discharge through the system in minimal time.

Fenestration

Our Capabilities

Deep Expertise in Fenestration

Concept Design

Concept Design

We understand that the foundation of any successful fenestration project lies in its initial concept design. Our approach begins with a thorough understanding of your project requirements, aesthetic preferences, and functionality needs. Using advanced technology and expert insights, our team designs custom window and door solutions that fit perfectly with your architectural style while focusing on energy efficiency, sustainability, and comfort. From initial sketches to detailed 3D models, we ensure every aspect of the design aligns with your goals and the latest industry standards.

Mechanical design

Mechanical design

We specialize mechanical design services for the fenestration industry, ensuring high standards of functionality and efficiency. Our key services include:

  • Mold feasibility
  • DFMEA
  • Design release
Simulation and Analysis

Simulation and Analysis

  • Structural analysis and performance study of Models as per ASTM E330-14.
  • Stress and deformation study on IG under transportation, packaging and DP loads.
  • Snap fit analysis.
  • Adhesive analysis for various Tolerance of Mitter cut.
  • CTE miss-match study.
  • Structural analysis and effect of hardware's on frames
  • Water weep system Analysis.
  • Diffusivity and hygroscopic swelling studies.
  • Acoustic analysis of doors.
  • Adhesive flow simulation during glass loading.
SOP, PFD & Job Card

SOP, PFD & Job Card

AES specializes in creating Standard Operating Procedures (SOPs), Process Flow Diagrams (PFDs), and Job Cards to standardize manufacturing and optimize workflow efficiency.

What We Deliver

Our Services for Fenestration

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Build with our Fenestration engineering team

Bring us your Fenestration-specific scope, timelines, and technical requirements. We respond within one business day with a detailed proposal.

20+ Years of expertise
500+ Projects delivered
100+ Engineers on staff
<24h Response promise

Lingaraju Panduranga

Director of Engineering

Mechanical Engineering Professional with 31 years of global experience (12+ years of experience at onsite US) in Mechanical design for Automation, New Product Development, Windows & Doors, Automotive, Special Purpose machines, Material handling equipment, Corrugating machines, Industrial Machines, Jigs & fixtures, Project Management & Delivery Management. Raju has in-depth knowledge of mechanical design for new product development, packaging machines, special purpose machines, jigs and fixtures. Experience in design through prototype building of new product development and have extensive knowledge in manufacturing processes and adopting it in concepts/design. He has professional excellence in project planning, scheduling, monitoring & execution of projects minimizing incidences of time & cost overruns.

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