Heavy Engineering

Engineering services for heavy machinery, industrial equipment, boiler simulation, and large-scale structural analysis.

Industry Focus

AES for Heavy Engineering

We handle conceptual, preliminary, and detailed design projects in structural engineering design and analysis. Our structural engineering team is committed to maintaining international quality standards while reducing the product design cycle time and ensuring cost-effectiveness. Our project engineers, along with electrical and structural designers, collaborate closely with your primary contact to deliver the required structural design package.

Our engineers customize their structural analysis approach to align with your requirements and standards. This enables seamless input of information through an intuitive graphical interface, supported by AutoCAD sample drawings and other user-friendly input methods. We also partner with your engineers to establish design standards and communication plans that guarantee consistent, repeatable, and high-quality performance for current and future projects.

The final output includes comprehensive structural detail drawings, plan layouts, elevations, sections, and legends in 2D or 3D formats as needed, resulting in a seamless flow of information through graphical and tabular output.

Heavy Engineering

Our Capabilities

Deep Expertise in Heavy Engineering

Design and Analysis

Design and Analysis

  • Design & FEA of Heavy Engineering Equipment:
  • BWSR
  • Ship loaders
  • Heavy mobile equipment.
  • Design and FEA of static structures:
  • Trusses
  • sheds
  • large storage tanks
  • Bins
  • kilns
  • 3D galleries etc
  • Modelling & Detailing engineering.
  • Reverse engineering of Large equipments, plants etc.,
  • Retrofit, capacity enhancement of equipment.
  • Material flow simulation using DEM.
  • CFD
  • Thermal simulations
Inspection and survey

Inspection and survey

  • Theodolite survey
  • 3D Scan of large Equipments, plants etc.,
Standards

Standards

  • ISO 5049 & ISO 5048
  • FEM Section II
  • IS 800
  • BS 2573 part 1 & 2
  • AS 4324
  • AS4100
  • AS 1170
  • DIN ISO 281
Calculations

Calculations

  • Slew Bearing Calculation
  • Wheel and Rail Calculation
  • Bucket Wheel / Screw Calculation
  • Drive Calculation (conveyor, Travel, Bucket Wheel, Slew)
  • Conveyor Calculation
  • Fatigue Calculations
  • Buckling Calculation – Plate and Column
  • Pin Calculation
  • Joint calculation Bearing Calculation
  • Buffer Calculation

What We Deliver

Our Services for Heavy Engineering

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Build with our Heavy Engineering engineering team

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20+ Years of expertise
500+ Projects delivered
100+ Engineers on staff
<24h Response promise

Lingaraju Panduranga

Director of Engineering

Mechanical Engineering Professional with 31 years of global experience (12+ years of experience at onsite US) in Mechanical design for Automation, New Product Development, Windows & Doors, Automotive, Special Purpose machines, Material handling equipment, Corrugating machines, Industrial Machines, Jigs & fixtures, Project Management & Delivery Management. Raju has in-depth knowledge of mechanical design for new product development, packaging machines, special purpose machines, jigs and fixtures. Experience in design through prototype building of new product development and have extensive knowledge in manufacturing processes and adopting it in concepts/design. He has professional excellence in project planning, scheduling, monitoring & execution of projects minimizing incidences of time & cost overruns.

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