Material performance is significantly influenced by environmental factors, particularly temperature. At AES, we specialize in Thermo-Structural FEA analysis to help you gain insights into the thermal behavior of your designs and its impact on structural integrity. We help you study,

• Steady-state and transient thermal behavior
• Thermal stress and thermal expansion/contraction
• Material failures due to thermal loads and optimizations

AES has a proven track record of applying thermo-structural FEA techniques to a wide range of applications, including electronic power steering systems, LiDAR units, engine brackets, and heating coils. Our expertise in FEA consulting allows us to address complex thermal challenges and optimize designs for reliability and performance.

Modal behaviors are crucial in understanding how a structure responds to real-life conditions, especially concerning vibrations. At AES, we prioritize NVH analysis to ensure that the natural frequencies of structures remain outside their operational range through modal optimization and FEA simulations. We make use of,

• Modal Analysis
• Harmonic Analysis
• Frequency response Analysis
• Random vibrational Analysis
• Multi-body dynamics — to ensure the product is operating in a safe frequency range.

We have worked on multiple levels of under-hood noises and vibration optimizations, EV brackets modal optimization, compressor mount optimization, and much more, employing advanced FEA techniques.

Overemphasizing strength/Being too focused on strength will result in a bulkier product, which might be suitable for large loads but will lack in terms of weight, portability, and handling. Achieving a balance between product weight and strength is crucial for optimizing designs and enhancing efficiency. That's where our expertise in sub-modeling and topology optimization comes in.

We have successfully optimized a wide range of components and structures, including:

• Engine brackets
• Doors and window panels
• Automotive brackets
• Gloveboxes
• Cranes

Our expertise in sub-modeling and topology optimization enables us to refine FEA models and optimize component designs for maximum performance and efficiency. By focusing on critical areas of interest within larger assemblies, we provide detailed insights into structural behavior and performance.