Thermal Management and Testing

Computer Aided Engineering
20+Years Experience
500+Projects Delivered
  • AI-augmented engineering workflows
  • 24/7 onshore-offshore delivery
  • Quality-first methodology

Service Overview

Thermal Management and Testing

AES specializes in providing comprehensive thermal management solutions along with testing which refers to the set of strategies, technologies, and techniques employed to control and maintain the temperature of electronic devices, systems, or components within acceptable limits. Efficient thermal management systems are crucial in various industries, including electronics, Datacenter automotive, aerospace, and energy, as excessive heat can negatively impact the performance, reliability, and lifespan of electronic components.

What We Deliver

Specialized Capabilities in Thermal Management and Testing

Section 01

AES Thermal Management Capabilities

  • Thermal & mechanical analysis/simulations/modeling including CFD & FEA
  • Support onsite thermal lab validation tests
  • Heatsink design and optimization
  • Thermal management consulting services
  • Cost reduction & thermal performance improvement studies
  • Calculations for thermal design of heating, insulation, thermal stress, overall heat and mass balance
  • Participating thermal system design from concept to production
  • Thermal engineering services
  • Very competitive service quality and very cost-effective
  • We believe in simulation-driven design and development
AES Thermal Management Capabilities
Section 02

Electronics cooling and packaging

  • ASIC, Microprocessor, Mosfet, Diodes, layered board, motor windings Thermal analysis and performance evaluation.
  • Heat sink design; P-Q evaluation
  • TIM material selection.
  • ASIC lidded package.
  • Heat path design and optimization.
  • Thermal management by CFD thermal analysis
  • Thermo-structural CTE Mismatch studies
  • Prestressed modal, Shock & Vibration
  • Solder BGA plastic work studies
  • Board contact pressure studies.
  • EDA bridging.
Electronics cooling and packaging
Section 03

Components of Specialization

  • Electronic Power Steering(EPS) powerpack Thermal management and Structure Design.
  • PCIe Cards Thermal management
  • Graphic Cards Contact pressure studies.
  • Sports camera
  • Smart eyewear
  • Datacenter
  • Flat Panel Antenna
  • LED light module
  • LED display unit
  • Electrostatic chuck (ESC)
  • Showerhead
  • Load-lock
Components of Specialization
Section 04

Data Center Cooling

The demand for data computing, processing, and storage has led to the construction of energy-intensive data center facilities. Efficient management of these facilities is critical for reducing power consumption. Effective thermal management system is crucial to keep the equipment running and functional.

Our highly skilled HVAC engineers and subject matter experts utilize cutting-edge hardware to offer precise and reliable data center cooling solutions. The fluid flow simulations allow HVAC engineers to observe variations in airflow, determine flow distribution, and optimize air temperature and flow rate, resulting in lower cooling expenses.

When it comes to data center cooling systems, AES is always prepared to take on any challenges. Our expertise spans on,

  • ASIC, Microprocessor, Mosfet, Diodes, Layered board, motor windings Thermal analysis and performance evaluation.
  • Heat sink design; P-Q evaluation
  • TIM material selection.
  • ASIC lidded package.
  • Heat path design and optimization.
  • Thermal management by Thermal and CFD
  • Thermo-structural CTE Mismatch studies
  • Prestressed modal, Shock & Vibration
  • Solder BGA plastic work studies
  • Board contact pressure studies.
  • EDA bridging.
Data Center Cooling
Section 05

Battery Thermal Management System

At AES, we specialize in designing and implementing advanced battery thermal management systems tailored for Hybrid Electric Vehicles (HEVs), Battery Electric Vehicles (BEVs), and Plug-In Hybrid Electric Vehicles (PHEVs). Our expertise lies in optimizing the performance and longevity of these vehicles by efficiently managing heat generated by batteries. This critical aspect enhances performance, extends lifespan, and ensures safety. Through meticulous thermal analysis and precise engineering, we tailor solutions that optimize thermal conductivity of materials, improve cell designs, and seamlessly integrate components to maximize efficiency and reliability.

Partner with AES to leverage our specialized knowledge and experience in developing comprehensive battery thermal management systems. Our solutions not only enhance the performance and efficiency of your electric and hybrid vehicles but also contribute to their long-term durability and safety.

Battery Thermal Management System
Section 06

AES Thermal Testing Capabilities

  • Detecting and mitigating thermal issues.
  • Assessing performance under different temperature conditions.
  • Ensuring product reliability in extreme environments.

AES team comprises highly skilled thermal engineers and subject matter experts. We have been helping electronics and semiconductor industries with their electronics cooling and testing needs for over a decade. As testing is an integral part of the product development lifecycle, the testing process and data validation are the main factors that essentially help in concluding the product performance and the correlation of numerical simulation.

Any electronic component must undergo TAPP (Thermal, Airflow, Power, and Performance) testing. The thermal testing outcome is the system's Thermal Design Power (TDP). The outcome of the flow testing is the flow rate and the pressure drops across the system under various flow conditions (natural and forced convection). Determining the system's Sound Pressure Level (SPL) is essential when using an anechoic chamber with ECMA-74 standards.

AES's Thermal solutions have proved to be invaluable for a wide range of industries, including automotive, electronics, pharmaceuticals, food and beverage, and many others. AES's commitment to leveraging cutting-edge technologies and extensive expertise makes us the ideal partner for OEMs and mass-production business owners who are looking to stay ahead in the race.

AES Thermal Testing Capabilities

Environmental Chambers

With the precise environmental testing chambers, we provide you,

  • The ability to simulate a wide range of temperatures, from extreme cold to high heat, allows for comprehensive testing of products in various environmental conditions.
  • Simulation of Real-World Conditions
  • The controlled environment in thermal test chambers facilitates accelerated aging testing.
Environmental Chambers

Thermal shock testing

Our talented team can improve the reliability of your product by,

  • Simulating Rapid Temperature Changes
  • Identification of Weaknesses and Failures
  • Assessment of Thermal Stress Resistance
  • Quality Assurance for Electronics
  • Validation of Material Integrity
Thermal shock testing

Hot and Cold Cycling

By utilizing our thermal expertise, you can get insights into your products such as,

  • Mimicking Real-World Temperature Fluctuations
  • Identification of Material Fatigue
  • Evaluation of Thermal Expansion and Contraction
  • Validation of Sealing and Joining Integrity And achieves enhanced reliability in extreme environments
Hot and Cold Cycling

Heat dissipation testing

With our strong technical abilities, we can help you with,

  • Assessment of complex Thermal Management Systems
  • Identification of Hotspots and Overheating Issues
  • Optimization of Cooling Solutions
  • Validation of Thermal Design to enhance performance in high-stress conditions
Heat dissipation testing

Temperature Humidity Testing

By this test we can accurately observe and validate the performance of the product on,

  • Material Performance under Harsh Environments
  • Validation of Sealing and Waterproofing
  • Identification of Thermal-Humidity Interactions
  • Validation of Performance in Climate-Controlled Environments
Temperature Humidity Testing

Benefits of Thermal Testing by AES

  • Prevention of Thermal-Induced Failures
  • Reduced Warranty Claims
  • Enhanced Product Reliability
  • Extended Product Lifespan
  • Improved Quality Assurance
  • Cost Savings
  • Early detection of thermal issues
  • Compliance with industry standards

AES's Thermal testing services have proved to be invaluable for a wide range of industries, including automotive, electronics, pharmaceuticals, food and beverage, and many others. AES's commitment to leveraging cutting-edge technologies and extensive expertise makes us the ideal partner for manufacturers and businesses who are looking to stay ahead of the curve in industrial automation.

Benefits of Thermal Testing by AES

Get Started

Need a trusted Thermal Management and Testing partner for your next engineering project?

Talk to our senior engineering team about your project scope, timelines, and technical requirements. We respond within one business day with a detailed proposal.

20+ Years
500+ Projects
100+ Engineers
<24h Response

Sarnath R

Director of NPI & CAE

Sarnath is a NPI and CAE professional with 25+ years of experience in providing wide range of solutions to sectors like Automotive, Semiconductor, product development, Fenestration and Heavy engineering. A multifaceted personality who steers operations including Admin, HR, Proposal Engineering, Project management for AES India and USA. He is responsible for delivering projects in Product development and CAE and validating the same. Handled team sizes of 20 members constituting a combination of Design, FEA, CFD and product Engineers/managers. Manages Proposal engineering and overall operations. Coordinates seamlessly with the Client, Team, Vendors and Management to provide quick, organized and quality solutions. Innovative thinker who provides solutions at very critical phases of design to minimize losses that occur after realization of product.

Enquire Now

Fill in your details and we'll respond within one business day.